UNIVERSAL
BELT TENSION METER – SM5
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The
SM5 Tension Meter is designed to measure the static tension of all belt types
and materials and
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offers
the following benefits:
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· Simple
one-button operation
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· Accurate
measurement results for optimal belt performance and life
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· Save
production and down time with quick readings
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· Satisfy
quality system requirements with traceable certificate
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· Integrates
with our online calculation program – www.brecoflex.com
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The
purpose of pre-tensioning a belt is to maintain tension at all times
throughout the belt during
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operation and
depends on the belt drive type and peak loading. Minimizing pretension
reduces
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bearing and shaft
loading and preserves belt tensile safety factors. Minimum pre-tension is achieved
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when the belt
does not sag or flap under peak running load. Maximum pre-tension is limited
by the
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belt strength
and machine design (shafts, bearings and frame).
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Operation
Instructions:
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1.
Press button 1
second to activate meter.
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2.
Aim light
beam at belt back with a sensor distance of 0.4 to 1.2 inches.
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3.
Tap
belt
to generate a vibration and SM5 will display a frequency.
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4.
Wait for “Ready”
display and repeat measurement to confirm reading.
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5.
Press button 1
second to turn off or meter will auto power off after one minute.
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Tips
and Notes:
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· For
best results take readings on the belt back rather than tooth side or edge.
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· Take a few
readings to confirm consistency.
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· Turn
off nearby vibration interference sources while measuring.
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· For long
belt spans better readings and resolution can be achieved by temporarily
shortening the vibration free span L to around 1 meter.
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· Frequency
recommendations from calculations or our belt sizing program are initial
theoretical settings and should be confirmed as optimal by observation for no
signs of sag or flapping during operation. Once optimal tension is found then
a new reading should be taken and recorded for future use.
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· New belts
conform to the geometry of a system and loose up to 10% pre-tension within
the first few hours of run-in. Machine manufacturers often recommend
different frequency settings for new and used belts for this reason.
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· We
offer a certification service for traceability. Calibration interval depends
on use/environment and is up to the customer. Please contact customer service
for pricing, turn around time and a
return number.
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