DYNISCO
P/N 200100
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Transducer
Mounting Hole Cleaning Tool Kit
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Description
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The
cleaning tool kit was designed by Dynisco for use
in removing excess plastic from mounting holes
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for pressure
and temperature transducers. Installation of transducers into improperly
cleaned or sized
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holes is one of
the major causes of damage to these instruments. With this kit, the .312 tip
diameter hole,
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the 45 degree
seating surface, and the .451 hole can be cleaned. The kit includes a
gauging plug which
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is used to
verify that the hole has been correctly machined and cleaned. M10 and M18
cleaning kits
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also available.
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Important
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The
cleaning tool must be used when the polymer is in a semi-molten state. Care
must be taken not to
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exceed
a torque rating of 100 inch-pounds during scraping so as not to damage the
cutting edges of the
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tool. These
cutting edges are manufactured from hardened tool steel and will not wear if
reasonable
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care is
exercised. It is strongly recommended that a high temperature lubricant be
applied to the tap
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and the
threads of the guide sleeve and gauge plug to prevent seizing.
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Suggested Procedure
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Step
1
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Clean threads of hole with four-fluted bottoming tap until
threads are clean.
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Step
2
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Thread the guide sleeve/cleaning drill into the hole. Finger
tight is sufficient. In a clockwise motion, push and turn cleaning drill so
that the residue is scraped from critical surfaces. Do not rock tool back and
forth. Remove tool and clean off residue. Reinsert tool and scrape again.
Continue this operation until tool is clean when removed.
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Step
3
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Apply Dykem blueing
on gauge plug surfaces below thread. Insert the gauge plug into the hole and
rotate until surface binding is encountered. Remove and inspect. Blueing should only be scraped off 45 degree sealing
chamfer. If blueing is removed from other surfaces,
then mounting hole is not clean or has not been machined properly.
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Ordering
Guide
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Part
Number
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Weight
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200100
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5.5
lbs.
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Note: With this
kit the .312 tip diameter hole, the 45 degree seating surface and the .451
hole can be
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cleaned. A
gauging plug is included to verify that the hole has been correctly machined
and cleaned.
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All
tools are contained in a convenient carrying case. Specify P/N 200102 for an
M10 cleaning tool kit
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or P/N
200101 for an M18 kit.
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