W-PT Pull Test Bar
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The
Pull Test is the fastest way to verify the operation and specification
compliance of MPI
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Yokes.
Westerns W-PT is designed for ease of use with AC Yokes (10 Pounds or 4.6Kg)
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where just one
Bar is required.
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For Yokes using the DC Method, several Bars are conveniently
stacked and fastened
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together, as illustrated to
the right. The requirements vary, depending on the Reference
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Specifications. ASME Section V, Article 7 requires 40
Pounds or 18.2Kg. ASTM E709 and
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E1444 require 30 Pounds for a Pole Spacing of up to 4 and 50
Pounds for a Pole Spacing
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up 6. All W-PTs have Serial
Numbers, and are supplied with Certificate of Compliance.
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Testing
of MPI Yokes is usually done with the Legs Straight for ease of the test. Leg
Spacing
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should
have no effect on the Lifting Force of any Yoke (AC, AC/DC, 12Volt, Cordless,
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or
Permanent Magnet), as the losses in the Leg Hinges is the same if they are
straight or
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adjusted to 90
degrees. The one item that must me watched, when doing a pull test, is
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that the
Bottom of the Feet remain flat and in full contact with the Pull Test Bar.
This may
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require
tightening of the Leg Hinges, or by cutting a small piece of wood
(non-metallic)
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to fit
between the fully extended legs. However, the legs should be loosened when
testing,
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so the
operator can be mindful of the Contact with the workpiece.
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Pull Testing is fast and easy with any AC Yoke, however
operators must be mindful of Pole
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Spacing with DC Yokes. Virtually all specifications limit Pole
Spacing to 6 (150mm) with
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a DC Yoke, for very good reason. As the poles of a DC yoke are
moved apart the flow
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of flux, from the positive pole to
the negative pole, progressively reduces. When the poles
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are spaced beyond this maximum distance the flux flow will
stop, thus changing the field
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characteristics drastically and not
allowing indications to form.
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The
obvious items like; Condition of a Yokes Pole Pieces, Flatness of the Feet,
and other
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equipment serviceability
issues must be adhered to. An item of greater importance in
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testing
the effectiveness of a Yoke (and its operator) is the use of some type of
inspection
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verification,
such as a W-PT-DB, QQIs, Castrol Strips, or a Pie Gauge, however nothing
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beats a test
coupon with an actual defect!
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Every third party auditor will want to see current
Certification for Pull Test Bars, and this
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uneducated question leads inspection personnel too assume that
a Calibration should
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be done annually, but this is not
the case. ASTM E719, as well as ASME Section V,
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Specifications state that a Pull Test Bar(s) only need to be
recertified when there are
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physical signs of damage
which may affect the weight. Handling Scratches, dents, or
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removal of the protective Conversion Coating will not affect
the weight, however heavy
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Scratches (Gouges) may be cause for concern. W-PTs are
manufactured to weight
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10.1 Pounds or 4.7kg thus physical damage from normal use
should not be a concern.
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